Solutions
From process development to mass production — full-process customized services across industries
Service Models
Industry Solutions
Full-process services from process development to mass production for each industry
Automotive Lighting
Integrated laser welding + online measurement. Complete welding & inspection for taillights, headlamps, light bars, CHMSL.
Interiors & Exteriors
Bumper assembly gages, dashboard welding, interior riveting. Covers lighting, exterior, interior, sheet metal, safety, glass gages.
Medical Devices
Precision welding & seal testing for infusion sets, filters, medical containers. Meets medical cleanliness & accuracy standards.
Consumer Electronics
Precision welding for wearables, phone components, sensor packaging. Ideal for miniaturized, high-density applications.
Industrial Packaging
Food packaging, chemical container seal welding & leak testing. High-volume, high-reliability line integration.
Robot Integration
Multi-axis robot + welding cells for complex surfaces & multi-point welding. Full automation: loading, positioning, inspection.
Online Measurement Comparison & Selection
Select optimal measurement approach by product type, cycle time & budget
| Dimension | Non-Contact 3D Line Laser | Contact Displacement Sensor |
|---|---|---|
| Repeatability | ±0.05mm | ±0.03mm |
| Correlation Accuracy | 80% points ＜0.15mm · 20% points ＜0.2mm | 80% points ＜0.1mm · 20% points ＜0.15mm |
| Cycle Time | 1.8s/section × 25 sections = 45s (excl. load/unload) | 20-30s (excl. load/unload) |
| Point Expandability | Add/delete points anytime · Local densification supported | Not available |
| Flexibility | High | Low |
| Fixture Cost | Low (incl. fixture, metal master & commissioning) | High (incl. fixture, metal master & commissioning) |
| Equipment Cost | High (incl. equipment, software, robot & sensor) | Low (incl. equipment & software) |
| Spare Parts Cost | Low | High |
| Multi-Product Compatible | Strong | Weak |
| Fixture Complexity | Simple · positioning system only | Complex · needs positioning system & probe movement mechanism |
| Commissioning Difficulty | Complex · needs opto-mechatronics & robotics talent | Simple · needs mechatronics talent |
| Maintenance Difficulty | High · needs supplier on-site support | Low · self-maintainable per manual |
| Product Damage Risk | None · Non-contact | Scratch risk · needs regular maintenance |
Selection Recommendations
Preferred: Fully deploy non-contact online measurement for all standard lamp inspection needs.
Hybrid condition: Only add contact measurement when there are clear optical blind spots at critical locations.
Implementation by scenario: Manual loading → non-contact online measurement preferred; robot loading → contact online measurement preferred.
Supplier Collaboration: Establish strategic partnerships for custom 3D devices to gain tailored technical support & priority service.
Welding Process Selection Comparison
Select the optimal welding process by product type, material & quality requirements
| Process | Application | Weld Strength | Surface Quality | Equipment Cost | Typical Use |
|---|---|---|---|---|---|
| Laser Welding | Small-mid taillights, precision parts | High | Excellent · No flash | High | Taillight assemblies, light bars |
| TR Hot Plate Welding | Taillight A/B, light bars | High · 220-280N | Excellent · Smooth flash | Mid-High | Rear combi lamps, B lamps |
| Vibration Welding | Large complex curved parts | High | Good | Mid | Rear combi lamps, engine bay |
| Ultrasonic Welding | Small precision parts | Mid-High | Good | Low | Light guide brackets, Lens |
| Hot Rivet Welding | Multi-point rivet fixing | Mid | Good | Low | Brackets, bezels |
| Pure IR Welding | Transparent parts, special materials | Mid-High | Excellent | Mid | Airbag brackets |