Full Lamp Welding Fixture
Specialized fixture for laser full lamp welding shown on equipment.
Laser Welding
Laser Welding WL Series
Core taillight welding process — synchro/quasi-synchro/dual-station/galvo multi-config
6 Configurations · Flexible Selection
WL800 Series Laser Welding System
For small-to-medium taillights, weld time under 15 seconds. Integrated laser module with current-controlled energy output; modules can be mounted on the fixture side for significant cost reduction and rapid mold changeover. Operator simply pushes in the fixture — the rest is automatic.
✓
MES System Support
✓
Fault Diagnosis System
✓
Safety Level PL-b ~ PL-D
✓
Pressure / Penetration Sensing
✓
Quick Mold Change QMC
✓
Auto Fixture ID (RFID)
WL800 Series Specifications
| Parameter | WL-800 | WL-800P | WL-800S | WL-800V | WL-800D | WL-800DV |
|---|---|---|---|---|---|---|
| Model | Basic | Premium | Servo | Galvo | Dual | Dual Galvo |
| Welding Method | Local Weld | Full Weld | Full Weld | — | Full Weld | — |
| Max Mold Height | 600mm | 600mm | Z-axis travel 250mm | — | 600mm | Z-axis travel 250mm |
| Total Mold Weight | 220kg | 260kg | 50kg | — | 220kg | 50kg |
| Lift Type | Pneumatic | Pneumatic | Servo Motor (Inovance) | Servo Module (Inovance) | Pneumatic | Servo Module (Inovance) |
| Power Supply | 1500W (120 pcs) | 3000W (240 pcs) | 3000W (240 pcs) | 200/300/500W | 3000W (240 pcs) | 200/300/500W |
| Max Air Consumption | 400L/min | 400L/min | 60L/min | — | 500L/min | 100L/min |
| Safety Level | Basic | PL-b | PL-b | Basic | PL-b | PL-b |
| PLC (Siemens) | 1212 | 1214 | 1214 | 1212 | 1214 | 1214 |
WL1500 / WL1850 Series
| Parameter | WL1500 | WL1500P | WL1500S | WL1850P | WL1850S | Custom Series |
|---|---|---|---|---|---|---|
| Total Mold Weight | 320kg | 320kg | 400kg | ≤700kg | ≤700kg | ≤700kg |
| Upper Mold Weight | 150kg | 150kg | 200kg | ≤350kg | ≤350kg | ≤350kg |
| Lift Type | Pneumatic | Pneumatic | Servo (Siemens) | Pneumatic | Servo (Siemens) | — |
| Power Supply | 3000W (240 pcs) | 3000W (240 pcs) | 6000W (480 pcs) | 6000W (480 pcs) | 6000W (480 pcs) | ≤12000W |
| Max Air Consumption | 550L/min | 550L/min | 650L/min | 650L/min | 650L/min | ≤990L/min |
| Safety Level | Basic | PL-b | PL-b | Basic | PL-b | ≤PL-D |
| PLC (Siemens) | 1214 | 1511 | 1214 | 1511 | 1511 | — |
| Pneumatic Components | AirTAC | AirTAC | AirTAC | Festo | Festo | — |
| Electrical Components | Delixi | Delixi | Delixi | Schneider | Schneider | — |
Advantages
Process Advantages
01
Non-Contact Welding
Laser welding is non-contact — no mechanical stress. Ideal for precision components and transparent materials.
02
High-Precision Positioning
±0.05mm repeatability. Servo drive with precision rack & pinion ensures consistent weld bead.
03
Flexible Multi-Configuration
6 configurations — Basic/Premium/Servo/Galvo/Dual/Dual-Galvo — matching different volumes and budgets.
Fixtures
Fixtures
Laser welding fixtures
Local Welding Equipment
Laser local welding equipment overview.
Local Welding Fixture
Changzhou Damao laser local welding fixture shown on equipment.
Videos
Videos
Laser welding process demonstration
Project Cases
Project Cases
Partial list of delivered laser welding projects
| Project ID | Category |
|---|---|
| VW416-PA2 | Rear Lamp B Complete Laser Welding Fixture |
| SK326-2CS | Rear Lamp A Back Cover Laser Welding Fixture |
| VW426 | Rear Lamp B Laser Welding Fixture/Equipment · Rear Lamp A Laser Welding Fixture · Headlamp Laser Spot Welding Equipment |
| S12L | Rear Lamp A Laser Welding Fixture |
| CDX707 | Rear Lamp A/B Laser Welding Fixture · Rear Lamp B Laser Spot Welding Equipment |
| S11L | Rear Lamp A/B Laser Welding Fixture |
| ES33 | Rear Lamp A Laser Welding Fixture |
| DX11 | Front Grille Lighting Bezel Laser Welding Fixture/Equipment |
| C1UL-2 | Rear Lamp A Side Bezel & Turn Signal Reflector Laser Welding Tooling/Equipment |
| SGM358-2 | Rear Lamp A/B Turn Signal Bracket & Concentrator Laser Welding Fixture/Equipment · Headlamp Signal Light PL Sub-Assembly Laser Welding Tooling |
| VW413 | Rear Lamp A Laser Welding Fixture |