Gages & Metal Masters
Traditional Gages & Masters
Classic gage solutions + high-precision metal master verification system
Traditional Gages
Traditional Gages
Covering 7 categories — Lighting / Exterior / Interior / Sheet Metal / Safety / Glass / Flexible Gages
Lighting Gages
Headlamp assembly gages (dial indicator). For product fit control. 22.39% of portfolio.
Exterior Gages
Front/rear bumper assembly gages. 26.12% of portfolio.
Interior Gages
Dashboard, door panel and interior trim gages. 9.33% of portfolio.
Sheet Metal Gages
Body sheet metal part inspection. 11.19% of portfolio.
Safety Part Gages
Seat belt, airbag and safety component inspection. 9.33% of portfolio.
Glass Gages · Flexible Gages
Glass product inspection · Flexible adjustable gages. 14.93%+2.99% of portfolio.
Metal Master Parts
Metal Masters
High-precision metal parts from 3D CAD — the core tool for accuracy assurance
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Metal Master
Metal Master Diagram
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Accuracy Guaranteed · Long Service Life
5 Key Functions of Metal Masters
- Verify Equipment Accuracy: Used for daily startup checks on online equipment.
- Determine Theoretical Normal Direction: Improves correlation accuracy between measurement equipment, gages & CMM.
- Comparative Measurement Reference: Collect data from both metal master and lamp at same position; calculate lamp deviation via master.
- Rapid Fault Diagnosis: Quickly determine whether anomalies are equipment or product related.
- Long-Term Stable Use: High dimensional accuracy, wear-resistant positioning, stable profile — long service life.
Metal Master vs Product Sample
| Dimension | Metal Masters | Product Sample |
|---|---|---|
| Manufacturing Method | Precision machined from 3D CAD | Selected from production |
| Dimensional Stability | High precision · Long-term stable | Unstable · Batch-dependent |
| Positioning Wear Resistance | High wear resistance · Good repeatability | Wear-prone · Poor repeatability |
| Correlation Accuracy | High · Profile matches CAD | Low · Significant CAD deviation |
| Calibration Method | No frequent calibration needed | Requires daily CMM calibration |
| Misjudgment Risk | Low · Unaffected by product variation | High · Welding pose & batch variation cause errors |